ⓘ BMW S38. The BMW S38 is a straight-6 DOHC petrol engine which replaced the M88 and was produced from 1984-1995. The S38 was originally produced for North Americ ..

                                     

ⓘ BMW S38

The BMW S38 is a straight-6 DOHC petrol engine which replaced the M88 and was produced from 1984-1995. The S38 was originally produced for North America as an equivalent to the M88 with slightly lower power output. In 1989, power output of the S38 was increased and it became the worldwide replacement for the M88.

In 1998, the BMW M5 switched to the S62 V8 engine. There is therefore no direct successor to the S38, however the BMW S50 engine took over as BMWs high performance straight-6 engine.

                                     

1. Design

The S38 is based on the M88/3 engine. Compared to the M88/3, the S38 has a lower compression ratio 9.8:1, simplified exhaust manifold, catalytic converter, dual-row timing chain and a shorter camshaft duration. As per the M88/3, the S38 uses a DOHC valvetrain with shim-and-bucket valve actuation. Air intake is via six individual throttle bodies with intake trumpets, fed by a cast aluminum intake plenum.

                                     

2.1. Versions S38B35

The initial version of the S38 has a bore of 93.4 mm 3.7 in and a stroke of 84 mm 3.3 in.

Applications:

  • 1987-1989 E24 M635CSi - models with catalytic converter
  • 1986-1987 E28 M5 - Canada, Japan and USA
  • 1986-1988 E24 M6 - Canada, Japan and USA
                                     

2.2. Versions S38B36

For the S38B36, the displacement was increased to 3.535 cc 216 cu in. This was achieved by increasing the stroke by 2 mm 0.079 in to 86 mm 3.39 in, by using a new forged steel crankshaft. Other changes included revised camshafts, compression ratio increasing to 10:1, a variable-length inlet manifold to improve low-rev torque, equal length stainless steel exhaust headers a hotwire mass airflow sensor MAF and Bosch Motronic engine management.

Applications:

  • 1988–1992 E34 M5 worldwide
  • 1989–1993 E34 M5 - Canada and US
                                     

2.3. Versions S38B38

In late 1991, BMW further enlarged the S38 engine to 3.795 cc 231.6 cu in, by increasing the bore to 94.6 mm 3.72 in and the stroke to 90 mm 3.54 in. Power increased to 250 kW 335 hp at 6.900 rpm and torque increased to 400 N⋅m 295 lb⋅ft at 4.750 rpm.

The engine management was upgraded to Motronic 3.3 and the ignition system was upgraded to coil-on-plug ignition. Other changes include the compression ratio increasing to 10.5:1, a dual-mass flywheel, an exhaust manifold made from Inconel, larger intake and exhaust valves, lighter pistons, and the throttle bodies increasing by 4 mm 0.16 in to 50 mm 2.0 in.

Applications:

  • 1991-1995 E34 M5 - European-specification
                                     
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